At Steelo we go to very great lengths to make sure we have the right person, in the right role. We have a tried and tested process when it comes down to hiring to make sure that we create the right roles for the correct people. We want people to flourish here at Steelo and not to get stuck in the same old rut. We encourage growth and learning amongst our employees so they’re always motivated and eager to come to work on a Monday morning.

Everything at Steelo orbits around our 5 core values. Our successful candidates who have gone on to make influential changes in our culture share these values with us. New starters have gone onto creating innovative and new ideas here at Steelo that have aided our vision of setting new standards of service in the steel industry.

We want to make sure, that our values are upheld by all candidates and are ingrained into how they deal with various situations and issues in their day to day life. We look for different qualities tailored to what we require from each role, however our core values are at the heart of everything we do here at Steelo.

If you share the same excitement and determination as us and want to impact industries that are desperately crying out for new standards of service then please apply for one of our roles by sending us over your CV.

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In the realm of film production, the set design plays a crucial role in creating immersive and believable environments that support storytelling. Steel, due to its robust properties and versatility, has been a material of choice in constructing many movie sets, ranging from towering cityscapes to intricate ship interiors. As a design engineer with a focus on the structural integrity of steel constructions, I offer insights into how the material’s capabilities and limitations are addressed in movie set design to enhance both aesthetic and practical outcomes.


The Significance of Steel in Set Design

Steel’s primary attributes—strength, durability, and malleability—make it an ideal choice for set design, especially in films requiring dynamic and large-scale structures. For example, in action movies with extensive physical effects or in science fiction settings featuring elaborate architectures, steel provides the necessary support to create grandiose yet safe environments.


Structural Integrity and Aesthetics

From an engineering perspective, the primary concern in using steel in set design is ensuring structural integrity while achieving the director’s visual goals. Unlike real-world architectural structures where safety and longevity are paramount, movie sets need to be temporarily functional yet visually exact. This requires a delicate balance between realistic detailing and the practical aspect of quick assembly and disassembly.

For instance, in the creation of a steel bridge for a high-stakes action scene, engineers must ensure that the bridge can support dynamic loads such as high-speed chases or staged explosions. This involves intricate calculations and simulations to mimic real-life physics, ensuring that the set safely performs during takes while looking indistinguishably authentic.


Accuracy in Structural Representation

  1. Historical Accuracy: In period films, where historical accuracy is crucial, the use of steel must be disguised or stylized to fit the era. A notable example is the set design of the film “Titanic,” where designers recreated the ship’s structure using modern steel, yet meticulously crafted to reflect the early 20th-century ironwork and shipbuilding techniques.
  2. Futuristic Designs: In contrast, films like “Blade Runner 2049” leverage Steel’s versatility to construct futuristic cityscapes that appear both otherworldly and plausible. Here, engineers collaborate closely with designers to create structures that, while not currently feasible or practical in real-world engineering, are believable within the film’s setting.
  3. Dynamic Structures: Movies such as “Transformers” showcase steel in dynamic structures that transform. These sets require not only static structural calculations but also dynamic engineering strategies to accommodate movement without compromising the set’s integrity.


Challenges and Solutions

One of the significant challenges in using steel for movie sets is the need for rapid construction and deconstruction, which can compromise safety if not properly managed. Engineers must design steel structures that are not only safe and sturdy but also modular and easy to assemble. Techniques such as using prefabricated steel sections and employing temporary supports are common practices that ensure safety without sacrificing efficiency.

Another challenge is the visual effect of steel. Since steel is a modern material, it can appear out of place in settings not associated with modernity. This is overcome by surface treatments and finishes that mimic other materials or by cleverly hiding steel within the set’s visible elements.



In conclusion, the use of steel in movie set design is a testament to the material’s adaptability and strength. For design engineers, the challenge lies in respecting the material’s properties while bending them to the whims of cinematic requirements. This involves a deep understanding of both structural engineering principles and creative design demands, ensuring that movie sets are not only safe and sound but also visually captivating and true to their narrative environments. Through this dual lens of practicality and creativity, steel continues to be an indispensable ally in the art of filmmaking.

Last year, one of the team wrote this blog intending to highlight the incredible level of detail video game designers go to bringing steel to life in the virtual world. With the recent launch of Amazon’s Fallout series (game referenced below!), we want to bring this to light and follow up with a new addition regarding steel on screen. Enjoy!

Date of writing 27/03/2023

Discover the incredible attention to detail in video game environments as developers incorporate structural steel, welding, and connections that adhere to modern construction standards.

In the world of video gaming, realism and attention to detail are paramount to an immersive gaming experience. One such aspect that enhances the virtual experience is the inclusion of structural steel in video game environments. Although not essential for gameplay, incorporating realistic steel structures, welding techniques, and connections that meet modern construction standards showcases the dedication and expertise of game developers. In this article, we delve into the world of structural steel in video games and explore how these intricate details add depth to our virtual experiences.

GTA: Vice City – Source:

The Role of Structural Steel in Video Games

Structural steel plays a vital role in the construction industry, providing a strong and versatile material for various building projects. In video games, the use of steel structures not only adds visual appeal but also serves to simulate the construction process, bringing an extra layer of authenticity to the gaming experience. The inclusion of accurate steel elements makes the virtual world more believable, allowing players to feel truly immersed in the game.

Rust map – Call of Duty Modern Warfare 2. Source:

Welding Techniques and Connections:

The inclusion of realistic welding techniques and connections in video game environments demonstrates the level of precision and craftsmanship that developers invest in their creations. Welding is a process that joins metal components by melting and fusing them together, and it is a critical aspect of constructing steel structures. In video games, the replication of welding techniques not only enhances the visual appeal but also showcases the developers’ understanding of the construction process.

Fallout 4, Nukaworld Power Plant. Source:

Connections are another crucial aspect of structural steel design, and their accurate representation in video games further emphasizes the adherence to modern construction standards. In real-world construction, different types of connections, such as bolted, welded, and moment connections, are used depending on the specific requirements of a project. By incorporating these details into video game environments, developers create a sense of authenticity and credibility, making the virtual experience even more engaging.

Fortnite construction mechanics. Source:

Examples of Structural Steel in Video Games

Many popular video games feature intricate steel structures that adhere to modern construction standards. For example, in games like Grand Theft Auto V and Red Dead Redemption 2, players can explore complex cityscapes and industrial settings with accurately rendered steel structures. Similarly, in games like Fallout 4 and The Division, post-apocalyptic settings showcase the remnants of once-majestic steel structures, highlighting the developers’ commitment to realism.

Horizon Zero Dawn. Source:

The use of structural steel in video games is an excellent example of how developers are continually pushing the boundaries of realism in virtual worlds. By incorporating accurate welding techniques and connections that meet modern construction standards, they create immersive environments that captivate players and demonstrate the depth of their expertise. As technology continues to evolve, we can expect even more realistic and engaging gaming experiences in the future, further blurring the line between the virtual and the real world.

The Future of Structural Steel in Video Games

As gaming technology advances and developers strive to create even more realistic environments, the use of structural steel and other construction materials will likely become more sophisticated. We may see the integration of advanced construction techniques, such as modular construction and 3D-printed building components, within gaming environments. Additionally, as virtual reality (VR) and augmented reality (AR) technologies mature, the importance of realistic structural steel in gaming environments will only grow, providing gamers with truly immersive experiences.

Educational Opportunities

The incorporation of structural steel in video games also opens doors for educational opportunities, enabling players to learn about the construction process and the importance of various materials in the industry. Developers could create games focused on construction management or engineering, allowing players to virtual design, plan, and execute construction projects, all while adhering to modern construction standards. This could inspire and educate the next generation of engineers and architects, further solidifying the role of video games in both entertainment and education.

The use of structural steel in video games is a testament to the dedication of developers to create realistic and immersive gaming experiences. By incorporating accurate welding techniques, connections, and adherence to modern construction standards, the virtual world becomes more engaging and true to life. As the gaming industry continues to evolve, we can anticipate even more remarkable and authentic virtual environments, providing endless opportunities for both entertainment and education.

As the UK is on the brink of a recession showing high interest rates and growing signs of inflation, everyone is forced to reassess their living situations. With the housing market fluctuating and financial concerns looming, the idea of purchasing a larger home might seem daunting. However, amidst these challenges, there’s a compelling alternative that not only enhances your current living space but also proves to be a wise investment: home improvements and property extensions. Let’s explore why these options are more viable during such economic uncertainty.

A Cost-Effective Solution

Opting to improve or extend your current property can be more cost-effective than purchasing a larger home. In a recession, property prices may be more volatile, making it challenging to find a suitable home within your budget. By investing in home improvements, you’re enhancing the value of your existing property without the added expenses of real estate transactions, such as agent fees, stamp duty, and legal costs.

Maximizing Your Investment

In uncertain economic times, it’s essential to make strategic financial decisions. Instead of sinking your savings into a new, larger property, consider investing in your current home. Home improvements and extensions not only increase your property’s value but also allow you to enjoy the benefits of a more spacious and functional living environment. This way, you’re leveraging your investment to its fullest potential.

Tailored to Your Needs

Every homeowner has unique preferences and requirements when it comes to their living space. Purchasing a larger home may not necessarily fulfil all your needs, as you might still need to make modifications or renovations to align it with your lifestyle. With home improvements and extensions, you have the opportunity to tailor your property to suit your specific preferences, whether it’s adding an extra bedroom, expanding the kitchen, or creating a home office.

Adding Value to Your Property

Enhancing your home through improvements and extensions can significantly increase its market value. Even in a recession, properties that offer additional space, modern amenities, and functional layouts tend to stand out in the market and command higher prices. By investing in your property now, you’re not only improving your quality of life but also securing a valuable asset for the future.

Avoiding Market Uncertainty

The housing market can be unpredictable during a recession, with fluctuating prices and limited availability of desirable properties. By choosing to stay put and invest in your current home, you’re bypassing the uncertainty of the market. Instead of risking a potentially unfavourable real estate transaction, you’re focusing on tangible improvements that directly benefit you and your family.

In conclusion, home improvements and property extensions offer a practical and financially savvy alternative to purchasing a larger home during a recession. By investing in your current property, you’re maximizing your investment, customizing your living space to suit your needs, and adding long-term value to your home. In uncertain times, focusing on enhancing your existing property provides stability, security, and peace of mind for the future.

Surface preparation is an essential yet often underappreciated aspect of welding, playing a critical role in determining the quality, strength, and safety of the welded structure. Throughout this article, we have delved into various facets of surface preparation, emphasizing its significance in achieving excellence in welding.

Contaminants like oil, rust, moisture, and dirt can significantly impair the welding process, leading to weak welds, increased corrosion, and potential weld failure. Effective surface preparation methods, including cleaning, mechanical preparation, and chemical treatment, are vital in removing these contaminants and ensuring the metal’s readiness for welding. Each method addresses specific types of contaminants and, when used in combination, provides a clean and optimal surface for welding.

Furthermore, the importance of adhering to health and safety guidelines cannot be overstated. The use of personal protective equipment, proper ventilation, safe handling and storage of chemicals, and effective hazard communication are essential to safeguard the health and safety of those involved in the welding process.

The Surface Readiness Scale, ranging from rust-covered to prepared and treated surfaces, offers a clear and practical guide for assessing the condition of metal surfaces before welding. Adhering to this scale ensures that the welding is performed on surfaces that are conducive to high-quality welds.

In conclusion, meticulous surface preparation is not merely a preliminary step but a cornerstone of high-quality, safe, and durable welding. By adhering to the best practices and safety guidelines outlined, welders can ensure that their work not only meets but exceeds the standards of strength and reliability required in various industries. This commitment to excellence in surface preparation is crucial for the long-term success and safety of welded structures and components.

To ensure optimal welding quality, it is essential to have a clear understanding of the varying levels of surface cleanliness. A Surface Readiness Scale helps in categorizing and visualizing these levels. Below is a detailed description of this scale, outlining the different stages of surface cleanliness and their implications for welding quality.

Level 1: Rust-Covered

  • Appearance: The surface is heavily coated with rust, leading to a rough and uneven texture.
  • Impact on Welding: At this level, welding quality is severely compromised. The rust can cause porosity, weak fusion, and potential for rapid corrosion.
  • Recommended Action: Extensive surface preparation, including mechanical removal (grinding or blasting) and chemical treatment, is required.

Level 2: Minor Rust

  • Appearance: Light rust or scale is present but does not cover the entire surface.
  • Impact on Welding: While not as detrimental as heavy rust, minor rust can still affect weld integrity and should not be ignored.
  • Recommended Action: Surface cleaning with wire brushes or mild abrasive tools, followed by a thorough inspection.

Level 3: Clean but Coated

  • Appearance: The surface is free from rust but may have coatings like paint, oil, or grease.
  • Impact on Welding: Coatings can create barriers or release harmful fumes during welding, affecting both quality and safety.
  • Recommended Action: Degreasing and cleaning with appropriate solvents, followed by mechanical cleaning if necessary.

Level 4: Clean and Dry

  • Appearance: The surface is free from visible dirt, oil, rust, and other contaminants.
  • Impact on Welding: This is the ideal condition for welding, ensuring strong adhesion and fusion of the weld.
  • Recommended Action: A final inspection to confirm readiness, focusing on any microscopic contaminants or imperfections.

Level 5: Prepared and Treated

  • Appearance: The surface is not only clean but also treated with methods like phosphating for enhanced properties.
  • Impact on Welding: Provides the best possible conditions for welding, enhancing durability and corrosion resistance.
  • Recommended Action: Ensure that the treatment is uniform and intact before proceeding with welding.

For clarity, each level should be accompanied by photographic examples or illustrations. These visuals can serve as a quick reference for welders and inspectors, aiding in the assessment of surface conditions before the commencement of welding activities.

By adhering to this Surface Readiness Scale, welders and inspectors can ensure that the steel surfaces are adequately prepared, thereby maximizing the quality and safety of the welding process.

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In welding, as in all industrial processes, safety is paramount. Adhering to strict health and safety guidelines during surface preparation is essential to protect workers from potential hazards. These guidelines encompass the use of personal protective equipment, proper ventilation, safe handling practices, and effective hazard communication.

Personal Protective Equipment (PPE)

  • Gloves: Wear appropriate gloves to protect hands from chemical burns, cuts, and abrasions. Different materials may be required depending on the specific task, such as chemical-resistant gloves for handling solvents or heavy-duty gloves for grinding.
  • Safety Glasses: Always use safety glasses to protect eyes from flying particles, especially during mechanical surface preparation like grinding or sanding.
  • Respirators: When working with toxic chemicals or in environments with dust or fumes, such as during abrasive blasting or chemical cleaning, use respirators to prevent inhalation of harmful substances.
  • Protective Clothing: Wear suitable protective clothing, like overalls, to shield the skin from chemical splashes and sparks. Fire-resistant fabrics are preferable for welding-related tasks.


  • Adequate ventilation is crucial to disperse fumes and dust generated during surface preparation. This is especially important when using chemical cleaners or performing operations like grinding, which can produce harmful particulates.
  • Use local exhaust ventilation systems to capture fumes at the source. Ensure that the workspace has sufficient general ventilation to maintain a safe and comfortable working environment.

Safe Handling and Storage

  • Chemical Cleaners: Store chemical cleaners in clearly labeled, secure containers. Follow the manufacturer’s instructions for safe handling, use, and disposal.
  • Sharp Tools: Store sharp tools like grinders and wire brushes safely when not in use. Regularly inspect tools for damage and ensure they are properly maintained.
  • Material Safety Data Sheets (MSDS): Keep MSDS for all chemicals used in the workplace. These sheets provide valuable information on handling, storage, and emergency measures in case of exposure.


Hazard Communication

  • All chemicals used in the workplace should be clearly labelled with their contents and hazard warnings. Employees must be trained to understand these labels and the associated risks.
  • Implement a hazard communication program to ensure that all workers are aware of the hazards they might encounter and the precautions they need to take. This includes training on how to read and understand MSDS, recognition of hazardous materials, and the use of PPE.

By following these health and safety guidelines, workers can significantly reduce the risks associated with surface preparation in welding, ensuring a safer working environment and promoting overall workplace health and safety.

The process of preparing a surface for welding involves a series of meticulous steps designed to remove any contaminants that could compromise the quality of the weld. Each method serves a specific purpose and, when used in combination, ensures that the metal surface is optimally prepared for welding.

Cleaning Methods

  • Degreasing: This is the first step in surface preparation. Degreasing involves removing oil, grease, and similar substances using solvents or degreasing agents. This can be done through wiping, spraying, or immersing the metal in a degreasing solution. It’s crucial to use the correct solvent for the specific type of contaminant and metal.
  • Wire Brushes: Wire brushing, either manually or with powered tools, is effective for removing loose material such as rust, scale, and paint. It’s important to use brushes made from a material that is harder than the base metal to ensure effective cleaning without damaging the surface.
  • Chemical Cleaners: For more stubborn contaminants, chemical cleaners can be applied. These are especially useful for removing residues that are not easily dissolved by solvents, like certain types of paint or heavy oxidation layers.

Mechanical Preparation

  • Grinding: Grinding is a powerful method for removing heavy scale, rust, or old welds. It provides a smooth, clean surface but requires skill to avoid altering the metal’s properties or dimensions.
  • Sanding: Sanding, either manually or using power tools, is used for finer cleaning and smoothing of the surface. It’s particularly useful for preparing thinner metals or more delicate workpieces.
  • Blasting: Abrasive blasting, such as sandblasting or shot blasting, is an efficient way to clean large or complex surfaces. This method uses high-velocity abrasive materials to mechanically clean the metal surface.

Chemical Treatment

  • Rust Removers: These chemicals are designed to dissolve rust and scale without damaging the base metal. They are particularly useful for restoring heavily corroded surfaces.
  • Phosphating: Phosphating treatments create a layer of phosphate crystals on the metal surface, providing improved paint adhesion and corrosion resistance. This is often used as a pre-treatment step before painting or coating.


Before proceeding with welding, it’s essential to inspect the surface thoroughly. This inspection should confirm that all contaminants have been removed and that the surface is free of scratches, pits, or other imperfections that could affect the weld. In some industries, this may involve using specific inspection techniques or equipment to ensure the highest standards of surface cleanliness are met.

Adhering to these best practices in surface preparation not only enhances the quality of the welding but also contributes significantly to the overall safety and longevity of the welded structure.

The integrity of a welding joint is not solely dependent on the skill of the welder or the quality of the welding materials used; it is profoundly influenced by the condition of the surfaces being welded. Surface contaminants such as oil, rust, moisture, and dirt play a significant role in determining the success or failure of a weld.

Impact of Surface Contaminants

  • Oil and Grease: These substances can create a barrier between the welding material and the base metal, leading to poor adhesion and potential weld defects. They can also generate harmful gases when subjected to the high temperatures of welding, compromising the welder’s health.
  • Rust: Rust on the welding surface can cause porosity in the weld, creating tiny holes within the weld bead that weaken its overall strength. Rust also hinders the flow of the weld pool, leading to uneven welds.
  • Moisture: The presence of moisture can lead to hydrogen-induced cracking. When moisture is present during welding, it decomposes, releasing hydrogen into the weld pool. This hydrogen can get trapped in the weld as it cools and solidifies, leading to internal cracks.
  • Dirt and Other Particulates: Dirt and other particulates can cause inclusions in the weld, which are small particles of foreign material trapped within the weld metal. These inclusions weaken the structural integrity of the weld.

Enhancing Weld Strength and Durability Through Preparation

Proper surface preparation removes these contaminants, ensuring that the welding material and the base metal can fuse without interference. Clean, well-prepared surfaces allow for better penetration and fusion of the weld, leading to stronger, more reliable joints. The removal of surface impurities ensures a clean, consistent weld pool, resulting in a smoother and more uniform weld bead.

Risks Associated with Poor Surface Preparation

  • Weak Welds: Contaminants can prevent proper fusion between the weld metal and the base metal, resulting in weak welds that are prone to failure under stress.
  • Corrosion: Contaminants like rust can lead to accelerated corrosion of both the weld and the surrounding metal, reducing the lifespan of the welded structure.
  • Weld Failure: In critical applications, such as in structural components or pressure vessels, the failure of a weld due to poor surface preparation can have catastrophic consequences, risking both property and human life.

In conclusion, the importance of surface preparation in welding cannot be overstated. It is a vital step that directly impacts the quality, strength, and safety of the welded joint. Ignoring or rushing through this process can lead to severe implications, emphasizing why meticulous surface preparation is a cornerstone of excellence in steel welding.

In the intricate world of industrial fabrication and construction, welding stands as a cornerstone technique, pivotal for the integrity and functionality of everything from towering skyscrapers to essential machinery. This process, which involves the fusion of materials – typically metals like steel – using high heat, enables the creation of structures and components with unparalleled strength and durability. However, the success of welding extends far beyond the mere application of heat and metal. The quality, safety, and longevity of these welded joints are profoundly influenced by a critical, yet often understated step: surface preparation.

Surface preparation, the meticulous process of cleaning and readying the metal before welding, is not just a preliminary task; it is a foundational aspect that can determine the strength and safety of the welded joint. Properly prepared surfaces ensure that welds are not just superficial attachments but are integrally bonded with the base metal. This step is crucial in preventing issues like contamination, porosity, and weak welds, which can lead to catastrophic failures in structures and machinery. As such, understanding and implementing effective surface preparation techniques is not just a matter of craftsmanship but a paramount safety concern across various industries.

This article, “Ensuring Excellence and Safety in Steel Welding: The Critical Role of Surface Preparation,” is the first in a comprehensive series designed to delve into the nuances of this vital process, highlighting its significance in achieving excellence and ensuring safety in the realm of steel welding. In the coming weeks, we will be releasing a series of in-depth articles that build upon this foundation, each focusing on a critical aspect of surface preparation.

The upcoming articles include:

  • Why Surface Preparation Matters in Welding: This piece will dive into the impact of surface contaminants such as oil, rust, moisture, and dirt on the welding process and how they can adversely affect the quality of the welds.
  • Best Practices for Surface Preparation: Here, we will explore the various methods and techniques for effectively preparing surfaces, including cleaning, mechanical preparation, and chemical treatments.
  • Health and Safety Guidelines: Safety is paramount in welding, and this article will provide detailed guidelines on personal protective equipment, safe handling of materials and tools, and best practices for ensuring a safe working environment.
  • Health and Safety Guidelines: Reiterating the importance of safety, this article will further delve into the crucial aspects of hazard communication and the importance of adhering to safety protocols in the welding industry.

Each article in this series is designed to offer valuable insights and practical advice, ensuring that professionals in the field are well-equipped with the knowledge and skills necessary to execute welding tasks with the highest standards of quality and safety. Stay tuned for these insightful pieces that promise to enhance your understanding and application of steel welding practices.